Contour Cutting

Printing products that present excellent opportunities for contour cutting are widely used for numerous purposes by marketers and printed-product sellers. These include, but are not limited to:

  • Wall & door fabric
  • Seasonal decorations
  • Poster boards
  • Party props
  • Wind banner flags
  • Museum and gallery wall narrative
  • Sintra / PVC boards
  • Vehicle decals
  • Window clings
  • Self-adhesive removable vinyl

Contour cutting is when cutting plotter machines (like a vinyl cutter, for instance) uses an automated blade to follow a digitally predetermined path around the edge of your printed design, or in some other designated shape. That edge is known as the “contour line,” which is how the term contour cutting was coined. An easy-to-visualize example of this would be the sheet of stickers that you may have loved to play with as a child. The cutting blade slices through material like paper, vinyl, or mylar which is on a flat surface in a cutting plotter machine. Small cutting plotters, often also known as die-cut devices, recently have grown in popularity for scrapbooking, cardmaking and other craft uses for the creation of gifts, decals  and much more.

At SpeedPro, we can provide contour cutting services that accurately create a clean, crisp cut to your exact specifications. While traditional large format printing uses data from a single file, contour cutting requires 2 files: the artwork file and a special cutting file. While the art file provides the data for your design, the cutting file provides the data specific to the contour you want to cut, including the exact dimensions.

Your artwork file includes small black dots in non-printed areas that are evenly spaced. Called registration marks, they guide the cutting plotter’s blade and enable the precise cutting of your chosen material. Various printing companies will have different requirements for the size of these registration marks, but it is generally best to use one-quarter inch as the size guideline for them if you are unsure of a specific requirement.

Once you have added the registration marks into your art file, you need to create the second layer in the art file that will allow you to overlay the outlines in the cutting file. This will help you see how your cutting file aligns with your art file and detect any potential problems or mismatches between the two files.

Next, all text in the design needs to be converted to outlines to ensure there aren’t any missing fonts when the project goes into production. After this step, both files should be saved as high-quality PDFs

The cutting plotter will use the registration marks in the art file as well as the data in the digital cutting file which denotes the actual outline in order to accurately contour-cut your project. Using these two methods together allows for great precision in the cut.

Though there are a few steps, they are relatively simple. If you have any questions, SpeedPro engineers are standing by to offer guidance as needed.

ZAXY dimensional letters
Barkely & Simmons sign

Types of Contour Cutting

The two primary contour cutting choices are known as “cut through” and “kiss cut.” The method you choose really depends on what kind of material, or medium, you want to contour cut.

Cut Through contour cutting: This is perhaps the most often-used method. “Cut through” refers to the blade slicing all the way through the medium, which leaves behind your desired custom-cut shape. “Cut through” is ideal for creating big cut-outs of images and shapes. You can think of movie theater standees as examples of “cut through” contour cutting.

Kiss Cut contour cutting: “Kiss cut” contour cutting takes advantage of the precision inherent in using an automated computer-based system. This method actually controls the depth of your requested contour cuts and is utilized to create those popular sticker sheets. The top sheet of sticky material is cut while leaving the liner material beneath it completely intact.

Contour Cutting vs. Die Cutting

It is important not to confuse contour cutting with die-cutting. The die-cut process involves creating custom metal dies, or cutting stamps made of metal, that are used to repeatedly press through the material and create your shaped product. The creation of the metal die itself has a cost all in its own, in extra time and money. This is above and beyond any setup required for contour cutting done with an automated cutter plotter machine using a digital source for your design. 

For projects that require only a handful to a few hundred products, this cost may not be worth it. However, die-cutting may be a process to consider if your project involves a very high volume of custom-cut items such as specialty boxing, pocket folders, unique packages and uniquely-shaped cardboard items.

For SpeedPro’s large format digital printing, a die is not required. Our flatbed cutting plotters can cut a wide variety of media for almost any type of project you can imagine and get you the great results you want.

SpeedPro Irving

At SpeedPro Irving, we take on the projects that others say are impossible. Need a rush job? Looking for vehicle wraps for an entire fleet or outdoor signage that really stands out? Our team of experts is on it.

The difference in working with SpeedPro Irving really comes down to our team. We see ourselves as partners in your success. Our team doesn’t just fill orders. We get to know your goals and needs so we can bring you real solutions on your schedule.

Large-Format Printing for Your Business

Any company can benefit from high-quality large-format printing solutions, but you may not know what option can make the biggest impact for your business. We’re here to help you explore all available options for marketing materials and graphics, including:

  • Point of purchase displays: Point of purchase displays can help turn people who are just curious about your company into paying customers. Use them to create awareness around new products or services that people may want.
  • Banners: Custom-printed banners from SpeedPro will help you create visibility around your business — whether inside or outside a building. If you use them as outdoor signage, you can even draw people into your building with banners.
  • Vehicle wraps: Vehicle wraps, whether full, partial or decal, are an effective way to advertise even when you’re just sitting in traffic.
  • Event graphics: Event graphics, from trade show booths to step and repeat banners, are exactly what you need to make a bold statement, brand a space and design your booth to be more engaging.
  • Floor graphics: Floor graphics are for more than just basketball courts. Placing them around your space can help direct traffic during busy events or promote in-store products and sales.
  • And much more

Request a Free Consultation

The Dallas-Fort Worth Metroplex has turned to us for their large-format printing needs for more than a decade. Our studio serves small businesses, large corporations and everything in between. From event planners looking for a sign company they can trust to nonprofits seeking cost-effective advertising solutions, SpeedPro Irving is here to help.

Let SpeedPro Irving be your partner in marketing and catching the attention of your ideal audience. To get started, request a quote or consultation or more information about our services.

    SpeedPro Irving

    Studio Owner

    David Ostermann

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