Contour Cutting

Printing products that present excellent opportunities for contour cutting are widely used for numerous purposes by marketers and printed-product sellers. These include, but are not limited to:

  • Wall & door fabric
  • Seasonal decorations
  • Poster boards
  • Party props
  • Wind banner flags
  • Museum and gallery wall narrative
  • Sintra / PVC boards
  • Vehicle decals
  • Window clings
  • Self-adhesive removable vinyl

Contour cutting is when cutting plotter machines (like a vinyl cutter, for instance) uses an automated blade to follow a digitally predetermined path around the edge of your printed design, or in some other designated shape. That edge is known as the “contour line,” which is how the term contour cutting was coined. An easy-to-visualize example of this would be the sheet of stickers that you may have loved to play with as a child. The cutting blade slices through material like paper, vinyl, or mylar which is on a flat surface in a cutting plotter machine. Small cutting plotters, often also known as die-cut devices, recently have grown in popularity for scrapbooking, cardmaking and other craft uses for the creation of gifts, decals  and much more.

At SpeedPro, we can provide contour cutting services that accurately create a clean, crisp cut to your exact specifications. While traditional large format printing uses data from a single file, contour cutting requires 2 files: the artwork file and a special cutting file. While the art file provides the data for your design, the cutting file provides the data specific to the contour you want to cut, including the exact dimensions.

Your artwork file includes small black dots in non-printed areas that are evenly spaced. Called registration marks, they guide the cutting plotter’s blade and enable the precise cutting of your chosen material. Various printing companies will have different requirements for the size of these registration marks, but it is generally best to use one-quarter inch as the size guideline for them if you are unsure of a specific requirement.

Once you have added the registration marks into your art file, you need to create the second layer in the art file that will allow you to overlay the outlines in the cutting file. This will help you see how your cutting file aligns with your art file and detect any potential problems or mismatches between the two files.

Next, all text in the design needs to be converted to outlines to ensure there aren’t any missing fonts when the project goes into production. After this step, both files should be saved as high-quality PDFs

The cutting plotter will use the registration marks in the art file as well as the data in the digital cutting file which denotes the actual outline in order to accurately contour-cut your project. Using these two methods together allows for great precision in the cut.

Though there are a few steps, they are relatively simple. If you have any questions, SpeedPro engineers are standing by to offer guidance as needed.

ZAXY dimensional letters
Barkely & Simmons sign

Types of Contour Cutting

The two primary contour cutting choices are known as “cut through” and “kiss cut.” The method you choose really depends on what kind of material, or medium, you want to contour cut.

Cut Through contour cutting: This is perhaps the most often-used method. “Cut through” refers to the blade slicing all the way through the medium, which leaves behind your desired custom-cut shape. “Cut through” is ideal for creating big cut-outs of images and shapes. You can think of movie theater standees as examples of “cut through” contour cutting.

Kiss Cut contour cutting: “Kiss cut” contour cutting takes advantage of the precision inherent in using an automated computer-based system. This method actually controls the depth of your requested contour cuts and is utilized to create those popular sticker sheets. The top sheet of sticky material is cut while leaving the liner material beneath it completely intact.

Contour Cutting vs. Die Cutting

It is important not to confuse contour cutting with die-cutting. The die-cut process involves creating custom metal dies, or cutting stamps made of metal, that are used to repeatedly press through the material and create your shaped product. The creation of the metal die itself has a cost all in its own, in extra time and money. This is above and beyond any setup required for contour cutting done with an automated cutter plotter machine using a digital source for your design. 

For projects that require only a handful to a few hundred products, this cost may not be worth it. However, die-cutting may be a process to consider if your project involves a very high volume of custom-cut items such as specialty boxing, pocket folders, unique packages and uniquely-shaped cardboard items.

For SpeedPro’s large format digital printing, a die is not required. Our flatbed cutting plotters can cut a wide variety of media for almost any type of project you can imagine and get you the great results you want.

SpeedPro Marin

At SpeedPro Marin, we specialize in large format printing.  Quality printing and exceptional client service drive us everyday. We consider our clients as partners, working together to find the best solutions for your project including print materials, color and applications. If you have a vision of what you’re looking for, we can help bring that vision to life. We can also help you create that initial vision through consulting and extracting your ideas on design. That’s what we do!

Custom Large-Format Graphics

Speedpro Marin’s expertise is vast, and includes office graphics & signs, wall murals, window graphics, colored window film, event & trade show displays, floor graphics art reproduction, vehicle wraps and banners. Additionally, our CNC capabilities allow us to contour cut a variety of materials including wood, acrylic, aluminum, dimensional letters and the like.

We use the latest in printing technology, hardware and software to bring you leading innovations.

Graphic Printing for Any Size Business

Speedpro Marin serves dozens of businesses including event planners, marketing & advertising agencies, interior design firms, large business & small business and schools/universities, among others. From vehicle wraps to transforming an entire building with wall murals, we do it all with superior service and outstanding quality. Consider SpeedPro Marin your secret weapon for visual experiences!

Let’s Talk!

Our team is available to meet with you to discuss your next project.  Give us a ring or request a quote or consultation.  Speedpro Marin serves the San Francisco Bay Area including Oakland, Emeryville, Berkeley, Sausalito, San Rafael, Richmond, Petaluma,

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    SpeedPro Marin

    Studio Owner

    Steve Moran-Cassese

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